Here you will find success stories from leading high-tech organizations and research institutions from around the world. Discover innovative products that have been designed using multiphysics simulation in a variety of application areas including the electrical, mechanical, fluid, and chemical disciplines. Use the Quick Search to find stories relevant to your area of expertise, and to learn how multiphysics simulation can be used to enhance your designs.

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Bringing Glucose Monitoring to New Levels Through Integrated Sensor Design

Harvey Buck, Roche Diagnostics Operations, Inc., Indianapolis, IN, USA

The test strips in glucose monitors, widely used by people with diabetes to maintain good health, are sensitive to chemical interferences and environmental conditions. The manufacturing process and electrode configuration of these strips also affects response accuracy. Researchers at Roche Diagnostics Operations, Inc. used multiphysics simulation to analyze the chemical reactions and voltage ...

Virtual Material Design in 3D Printing Makes Headway with Multiscale Modeling

Marco Barink, Erica Coenen, TNO, Netherlands

The advantages of anisotropic properties in 3D printing materials have been difficult to exploit for product design, limited by material manufacturing and production methods. However, additive manufacturing is opening doors to material fabrication, allowing engineers to virtually design varying material properties into a single product. At the Netherlands Organization for Applied Scientific ...

Optimizing 3D Printing Techniques with Simulation Apps

Borja Lazaro Toralles, MTC, Coventry, UK

3D printing has recently revolutionized manufacturing techniques, influencing countless industries and products. The Manufacturing Technology Centre (MTC), in Coventry, UK, is optimizing the 3D metal printing technique called shaped metal deposition (SMD) for industrial use. Unlike common additive manufacturing technologies, with SMD, a thin layer of molten metal is deposited layer by layer on a ...

Defending Automotive Components Against Corrosive Destruction

Daniel Höche, HZG, Germany; Nils Bösch, Daimler AG, Germany

Galvanic corrosion, which occurs when the surfaces of different adjoining metals begin to degrade, costs the automotive industry billions of dollars annually. The reactions of these different metal combinations is influenced by material properties, surface roughness, and joining techniques in the components. Researchers at Helmholtz-Zeentrum Geesthacht (HZG) and Daimler AG created COMSOL ...

Making Biofuel a Cost-Effective, Renewable Source of Energy

Peter Ciesielski, NREL, CO, USA

Pyrolysis is a pre-commercial thermochemical process that converts renewable, plant-based materials such as wood into liquid biofuels. To make pyrolysis a cost-effective method for biofuel conversion, researchers at the National Renewable Energy Laboratory (NREL) are using multiphysics simulation to better understand and optimize the process. Thus far, they have used COMSOL Multiphysics® to ...

Getting Touchy-Feely with Touchscreen Design

Peter Vavaroutsos, Andy Kiernan, Cypress Semiconductor, San Jose, CA

We rely on capacitive touchscreens whenever we interact with a smartphone, MP3 device, or car video screen. Touchscreen designs vary by application, so each stack-up (a touchscreen component) is customized for the intended environment. Engineers at Cypress Semiconductor used COMSOL Multiphysics® to improve their touchscreen designs for a variety of uses and optimize their performance. They also ...

The Thermal Management of Li-ion Battery Packs

Michele Gosso & Antonio Fiumara

Fiat Research Center, Orbassano, Italy

At the Fiat Research Center in Italy, Michele Gosso and Antonio Fiumara are working on the development of providing power for electric and hybrid vehicles. The team must combine individual lithium-ion battery pouch cells into battery packs to generate the 350V needed, while providing the packs with sufficient cooling. At the same time, they want to keep the packs as small and light as ...

Simulation-Led Strategy for Corrosion Prevention

S. Qidwai
USNRL, DC, USA

Corrosion is a widespread concern costing the US billions of dollars annually. For the Navy, specifically, it is the number one maintenance problem. Therefore, at the Naval Research Laboratory (NRL), researchers are developing a method based on multiphysics simulation that will aid material designers in producing corrosion-resistant materials. Their work aims to provide a better understanding of ...

Making Smart Materials Smarter with Multiphysics Simulation

J. Slaughter
ETREMA Products, IA, USA

Smart materials with magnetostrictive behavior are engineered and incorporated in high-precision devices by the designers and researchers at ETREMA Products, Inc. Terfenol-D, in particular, is a giant magnetostrictive material solely manufactured by ETREMA that exhibits the largest deformation of any alloy in response to an applied magnetic field and is integrated into the core of devices such ...

Developing a New Microreactor for Organic Synthesis Using Microwave Heating

W. Lee, K. Jensen
MIT, MA, USA

The chemical reactions used to generate solvents and certain pharmaceuticals rely on organic synthesis, a process of combining individual chemicals that can be accelerated through microwave heating. A microreactor system facilitates the direct, localized, and efficient temperature change necessary for successful synthesis. However, a uniform temperature distribution is crucial to the chemical ...